Power Factor Correction, Explained

What is Power Factor Correction?

Power factor correction (PFC) is a technique used in electrical circuits to improve the efficiency of power delivery. It’s particularly important for AC (alternating current) systems.

Perfect Scenario vs. Reality

In an ideal scenario, all the electrical power delivered by a utility company would be used to do real work, like powering lights or motors. However, in most practical applications, some of the power is “wasted” on non-productive functions. This wasted power is referred to as reactive power.

Reactive power creates a phase difference between the voltage and current waveforms. This phase difference is what reduces the overall efficiency of the circuit, and it’s quantified by a value called the power factor (PF). A perfect power factor of 1 indicates no wasted power, while a value lower than 1 means there’s reactive power present.

 

How PFC Works

Power factor correction aims to get the power factor as close to 1 as possible. This is achieved by adding PFC capacitors to the circuit. Capacitors introduce a leading reactive current that counteracts the lagging reactive current from inductive loads (common inductive loads) like motors and transformers. By balancing the reactive power components, the overall efficiency is improved.

 

Benefits of PFC

There are several benefits to implementing power factor correction:

  • Reduced energy costs: Utility companies often charge penalties for low power factors. PFC can help to reduce these charges.
  • Increased system capacity: By improving efficiency, PFC allows for more power to be delivered on existing electrical infrastructure.
  • Reduced voltage drops: Lower currents due to PFC can help to minimize voltage drops in long cable runs.
  • Improved equipment life: Reduced electrical stress on components due to lower currents can extend their lifespan.

 

Applications of PFC

Power factor correction is used in a wide range of applications, including:

  • Industrial facilities with large motors
  • Commercial buildings with extensive lighting and HVAC systems
  • Data centers with high-power computing equipment

Power factor correction is a valuable technique for improving the efficiency and performance of electrical systems. By reducing reactive power and getting the power factor closer to 1, PFC can lead to energy cost savings, increased capacity, and improved overall system health.

 

If you suspect a low power factor might be an issue, don’t hesitate!  Contact Energy Efficiency Group to begin the conversation. 

 

About Energy Efficiency Group:
Energy Efficiency Group is a Power Factor Correction company based in Cincinnati, Ohio. Though we are based in Cincinnati, we have a national (and limited international) reach. We partner with manufacturing, industrial, warehouse, offices, schools, processing facilities, as well as hotels, resorts, theme parks, zoos, etc. Any facility with that features “a lot of moving parts” is a potential candidate to focus on sustainability efforts.  Even if your facility installed 100% energy efficient components- most of these are not manufactured by the same companies and not designed to “work together.” Meanwhile, they may be energy efficient on their own, as a whole they may be working against each other causing inefficiencies. Energy Efficiency Group is partnered with Indianapolis-based Global Energy Solutions Group (GESG) which holds multiple US patents on Power Factor Correction equipment. 

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